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新闻

自动化视觉检测设备完美替代人工检测零部件的不足

分类:
行业新闻
2021/11/26 16:53

  在零件的生产和加工过程中使用材料和加工技术,零件的表面会出现各种类型的缺陷,例如裂缝,划痕,针孔,缺料等。这些缺陷将极大地影响零件的美观甚至是性能,严重影响使用性能可能会导致某些安全风险,这时视觉检测设备的应用就极为方便的解决了这些问题。
  Using materials and processing technology in the production and processing of parts, various types of defects will appear on the surface of parts, such as cracks, scratches, pinholes, lack of materials, etc. These defects will greatly affect the beauty and even performance of parts, seriously affect the use performance, and may lead to some safety risks. At this time, the application of visual inspection equipment is very convenient to solve these problems.


  人们对产品质量要求的提高,应用于各个行业的零件在使用之前都必须经过进行多次检测,以确保零件的品质。但因为零件的大批量生产,零件的检测需要快速和高精度。
  With the improvement of product quality requirements, parts used in various industries must be tested many times before use to ensure the quality of parts. However, because of the mass production of parts, the detection of parts needs to be fast and high precision.
  使用自动化设备视觉检测来检测零件的表面缺陷可以大大摒弃原来的人工检测和半机械检测的缺陷。同时,相关过程可通过网络连接进行远程控制。山东红宝自动化开发和生产的自动化设备视觉检测使用机器视觉代替人工检测,由光源,镜头,工业相机,图像处理软件,监视器和其他组件组成。
  Using visual inspection of automatic equipment to detect the surface defects of parts can greatly abandon the original defects of manual inspection and semi mechanical inspection. At the same time, relevant processes can be remotely controlled through network connection. The vision inspection of automation equipment developed and produced by Shandong Hongbao automation uses machine vision instead of manual inspection, which is composed of light source, lens, industrial camera, image processing software, monitor and other components.
  自动化设备视觉检测分为高精度定量检测(例如机械零件的尺寸和位置)和不带测量装置的定性检测(例如产品外观,缺陷检测等)。
  Visual inspection of automation equipment is divided into high-precision quantitative inspection (such as the size and position of mechanical parts) and qualitative inspection without measuring device (such as product appearance, defect inspection, etc.).
  自动化设备视觉检测凭借其速度,准确性和可重复性,擅长对结构化场景进行定量测量。例如,在生产线上,自动化设备视觉检测可以每分钟检测数百甚至数千个零配件。自动化设备视觉检测由于具有适当分辨率的相机和光学组件,可以轻松地检测太小而无法被人眼看到的物体的细节。
  Visual inspection of automatic equipment is good at quantitative measurement of structured scenes with its speed, accuracy and repeatability. For example, in the production line, automatic equipment visual inspection can detect hundreds or even thousands of parts per minute. Automatic equipment visual detection can easily detect the details of objects too small to be seen by human eyes due to cameras and optical components with appropriate resolution.
  由于自动化设备视觉检测是非接触式检测,避免了检测系统与待检测部件之间的直接接触,因此自动化设备视觉检测还可以防止部件被损坏,并且还避免了维护时间和机械部件磨损的成本投资。
  Since the visual inspection of automatic equipment is a non-contact inspection, which avoids the direct contact between the inspection system and the parts to be tested, the visual inspection of automatic equipment can also prevent the parts from being damaged, and also avoid the cost investment of maintenance time and wear of mechanical parts.
  通过减少制造过程中的人工干预,自动化设备视觉检测还带来了额外的安全性和操作优势。同时,自动化视觉检测设备还可以防止洁净室被人为污染,还可以保护工人免受危险环境的威胁。
  Visual inspection of automated equipment also brings additional safety and operational advantages by reducing manual intervention in the manufacturing process. At the same time, the automatic visual inspection equipment can also prevent the clean room from being artificially polluted and protect workers from the threat of dangerous environment.